I-Motor core, igama elihambisanayo ngesiNgisi: I-Motor core, njengengxenye ewumgogodla wenjini, i-iron core yitemu elingelona elomsebenzi embonini kagesi, kanti i-iron core iwuzibuthe.I-iron core (i-magnetic core) idlala indima ebalulekile kuyo yonke injini.Isetshenziselwa ukukhulisa i-flux kazibuthe yekhoyili ye-inductance futhi izuze ukuguqulwa okukhulu kakhulu kwamandla kagesi.I-motor core ngokuvamile yakhiwa i-stator ne-rotor.I-stator ngokuvamile iyingxenye engaguquki, futhi i-rotor ivame ukufakwa endaweni yangaphakathi ye-stator.
Uhla lwesicelo se-motor iron core lubanzi kakhulu, i-stepper motor, i-AC ne-DC motor, i-gear motor, i-rotor motor yangaphandle, i-pole motor ene-shaded, i-synchronous asynchronous motor, njll.Ngenjini eqediwe, umgogodla we-motor udlala indima ebalulekile ezinsizakalweni zemoto.Ukuze uthuthukise ukusebenza okuphelele kwe-motor, kuyadingeka ukuthuthukisa ukusebenza kwe-motor core.Imvamisa, lolu hlobo lokusebenza lungaxazululwa ngokwenza ngcono i-iron core punch, ukulungisa ukungena kukazibuthe kwento, nokulawula usayizi wokulahleka kwensimbi.
Ngokuthuthuka okuqhubekayo kobuchwepheshe bokukhiqiza izimoto, ubuchwepheshe besimanje bokugxiviza buthulwa endleleni yenqubo yokukhiqiza i-motor core, manje eyamukelwa kakhulu ngabakhiqizi bezimoto, nezindlela zokucubungula zokukhiqiza i-motor core nazo sezithuthuke kakhulu.Emazweni angaphandle, abakhiqizi bezimoto abathuthukile basebenzisa ubuchwepheshe besimanje bokugxiviza ukubhoboza izingxenye zensimbi.E-China, indlela yokucubungula yokugxiviza izingxenye eziyinhloko zensimbi ngobuchwepheshe besimanje bokugxiviza iyathuthukiswa, futhi lobu buchwepheshe bokukhiqiza obusezingeni eliphezulu buya ngokuya buvuthwa.Embonini yokukhiqiza izimoto, izinzuzo zale nqubo yokukhiqiza izimoto zisetshenziswe abakhiqizi abaningi.Naka.Uma kuqhathaniswa nokusetshenziswa kwasekuqaleni kwesikhunta esijwayelekile kanye nemishini yokubhoboza izingxenye eziyinhloko zensimbi, ukusetshenziswa kobuchwepheshe besimanje bokugxiviza ukubhoboza izingxenye eziyinhloko zensimbi kunezici zokuzenzakalela okuphezulu, ukunemba okuphezulu, kanye nempilo ende yesevisi yesikhunta, efanelekile ukubhoboza.ukukhiqizwa ngobuningi bezingxenye.Njengoba ukufa okuthuthukayo kweziteshi eziningi kuyinqubo yokubhoboza ehlanganisa izindlela eziningi zokucubungula kupheya, inqubo yokukhiqiza yemoto iyancishiswa, kanye nokusebenza kahle kwemoto kuyathuthukiswa.
1. Imishini yesimanje yokunyathela ngesivinini esiphezulu
Ukubumba okunembayo kokunyathela ngesivinini esiphezulu kwanamuhla akunakuhlukaniswa nokubambisana kwemishini yokubhoboza enesivinini esikhulu.Njengamanje, ukuthuthukiswa kobuchwepheshe besimanje bokugxiviza isitembu ekhaya nakwamanye amazwe kuwumshini owodwa, umshini, ukuphakela okuzenzakalelayo, ukuthulula okuzenzakalelayo, kanye nemikhiqizo eqediwe ngokuzenzakalelayo.Ubuchwepheshe bokugxiviza ngesivinini esiphezulu busetshenziswe kakhulu ekhaya naphesheya.thuthukisa.Ijubane lokunyathela le-stator ne-rotorI-iron core progressive die of the motorngokuvamile izikhathi ezingu-200 kuya kwezingu-400/min, futhi eziningi zazo zisebenza phakathi kwebanga lokunyathela ngesivinini esimaphakathi.Izidingo zobuchwepheshe ze-precision progressive die nge-automatic lamination ye-stator kanye ne-rotor iron core ye-stamping motor ye-high-speed punch yokunemba ukuthi isilayidi se-punch sinokunemba okuphezulu endaweni ephansi efile, ngoba ithinta i-automatic lamination ye-stator ne-rotor punches ku-die.Izinkinga zekhwalithi kunqubo eyinhloko.Manje imishini yokugxiviza ngokunemba iyathuthuka ibheke isivinini esikhulu, ukunemba okuphezulu nokuzinza okuhle, ikakhulukazi eminyakeni yamuva nje, ukuthuthukiswa okusheshayo kwemishini yokushaya ngesivinini esiphezulu kunendima ebalulekile ekuthuthukiseni ukusebenza kahle kokukhiqizwa kwezingxenye zokugxiviza.Umshini wokubhoboza ngokunemba ngesivinini esiphezulu uthuthuke kakhulu esakhiweni sokuklama futhi uphezulu ekunembeni kokukhiqiza.Ilungele ukunyathela ngesivinini esiphezulu se-multi-station carbide progressive die, engathuthukisa kakhulu impilo yesevisi yokufa okuqhubekayo.
Impahla eshaywa i-progressive die isesimweni sekhoyili, ngakho-ke okokusebenza kwesimanje kwesigxivizo kufakwe izisetshenziswa ezisizayo njenge-uncoiler neleveli.Amafomu esakhiwo afana nesiphakeli esilungiseka ezingeni, njll., asetshenziswa ngokulandelanayo nezisetshenziswa zesimanje zesigxivizo esihambisanayo.Ngenxa yezinga eliphezulu lokuzenzakalela kanye nesivinini esikhulu semishini yokugxiviza yesimanje, ukuze kuqinisekiswe ngokugcwele ukuphepha kwesikhunta ngesikhathi senqubo yokugxiviza, imishini yesimanje yokugxiviza ifakwe izinhlelo zokulawula ugesi uma kwenzeka amaphutha, njengesikhunta ku. inqubo yokugxiviza.Uma iphutha lenzeka phakathi, isignali yephutha izodluliselwa ngokushesha ohlelweni lokulawula ugesi, futhi uhlelo lokulawula ugesi luzothumela isignali yokumisa umshini ngokushesha.
Njengamanje, imishini yesimanje yokugxiviza isitembu esetshenziselwa ukunyathela izingxenye ze-stator kanye ne-rotor core yamamotho ikakhulukazi ihlanganisa: I-Germany: SCHULER, Japan: I-AIDA high-speed punch, i-DOBBY high-speed punch, i-ISIS high-speed punch, i-United States ine: I-MINSTER high-speed punch, i-Taiwan ine-: Yingyu high-speed punch, njll.Lezi zingqimba ezinesivinini esiphezulu zinokunemba okuphezulu kokuphakelayo, ukunemba kokushaya kanye nokuqina komshini, kanye nesistimu yokuphepha yomshini ethembekile.Isivinini sokubhoboza ngokuvamile sisebangeni lezikhathi ezingama-200 kuye kwezingama-600/min, elilungele ukubhoboza ama-stator nama-rotor cores amamotho.Amashidi nezingxenye zesakhiwo anamashidi ayisitaki aphendukayo asontekile.
Embonini yezimoto, i-stator ne-rotor cores ingenye yezingxenye ezibalulekile ze-motor, futhi ikhwalithi yayo ithinta ngokuqondile ukusebenza kobuchwepheshe bemoto.Indlela yendabuko yokwenza ama-iron cores iwukubhoboza izingcezu ze-stator kanye ne-rotor punching (izingcezu ezixekethile) ngesikhunta esijwayelekile esijwayelekile, bese usebenzisa i-rivet riveting, i-buckle noma i-argon arc welding nezinye izinqubo ukwenza ama-iron cores.I-iron core nayo idinga ukusonteka ngesandla iphume ku-slot ethambekele.I-stepper motor idinga ukuthi ama-stator kanye nama-rotor cores abe nezakhiwo ezifanayo kazibuthe nezikhombisi-ndlela zokujiya, futhi umgogodla we-stator kanye nezingcezu ze-rotor core punching ziyadingeka ukuze zijikeleze nge-engeli ethile, njengokusebenzisa izindlela zendabuko.Ukukhiqiza, ukusebenza kahle okuphansi, ukunemba kunzima ukuhlangabezana nezidingo zobuchwepheshe.Manje ngokuthuthuka okusheshayo kobuchwepheshe bokunyathela ngesivinini esiphezulu, i-high-speed stamping multi-station progressive dies isetshenziswe kabanzi emkhakheni wamamotho kanye nezinto zikagesi ukwenza ama-automatic laminated structural iron cores.I-stator kanye ne-rotor iron cores nayo ingasonteka futhi ihlanganiswe.Uma kuqhathaniswa ne-punching die evamile, i-multi-station progressive die inezinzuzo zokunemba okuphezulu kokushaya, ukusebenza kahle kokukhiqiza okuphezulu, impilo yesevisi ende, kanye nokunemba okungaguquguquki kwe-dimensional kwama-core iron cores.Okuhle, kulula ukuzenzela, kulungele ukukhiqizwa ngobuningi nezinye izinzuzo, isiqondiso sokuthuthukiswa kokubumba okunembayo embonini yezimoto.
I-Stator ne-rotor automatic stacking i-riveting die eqhubekayo inokunemba okuphezulu kokukhiqiza, isakhiwo esithuthukisiwe, esinezidingo eziphezulu zobuchwepheshe zemishini ejikelezayo, indlela yokubala yokuhlukanisa kanye nendlela yokuphepha, njll. Izinyathelo zokubhoboza zokupakisha i-riveting zonke ziqedwa esiteshini esingenalutho se-stator ne-rotor. .Izingxenye eziyinhloko ze-progressive die, i-punch kanye ne-concave die, zenziwe ngezinto ze-carbide zikasimende, ezingashaywa izikhathi ezingaphezu kwezigidi ezingu-1.5 isikhathi ngasinye lapho umkhawulo wokusika ucijwa, futhi ukuphila okuphelele kwefa kungaphezu kuka-120. izikhathi eziyizigidi.
2.2 Ubuchwepheshe be-riveting obuzenzakalelayo be-motor stator kanye ne-rotor core
Ubuchwepheshe be-automatic stacking riveting on the progressive die ukufaka inqubo yendabuko yasekuqaleni yokwenza ama-iron cores (punch out the loose pieces - align the pieces - riveting) ku-pair of molds ukuze uqedele, okungukuthi, ngesisekelo sokuqhubeka die Ubuchwepheshe obusha bokushaya isitembu, ngaphezu kwezidingo zomumo wokubhoboza we-stator, imbobo ye-shaft ku-rotor, imbobo ye-slot, njll., ingeza amaphuzu okupakisha adingekayo ukuze kuhlanganiswe i-riveting ye-stator ne-rotor cores nokubala. izimbobo ezihlukanisa amaphoyinti e-riveting stacking.Isiteshi sokugxiviza, futhi uguqule isiteshi sokuqala esingenalutho se-stator kanye ne-rotor esiteshini sokupakisha esidlala indima yokuvala kuqala, bese wenza ishidi ngalinye lokubhoboza libe inqubo yokupakisha kanye nenqubo yokuhlukanisa ukupakisha (ukuqinisekisa ukushuba insimbi core).Isibonelo, uma i-stator kanye ne-rotor cores idinga ukuba nomsebenzi wokuzungeza kanye nokunqwabelana kwe-rotary stacking, indawo engezansi yokufa ye-progressive die rotor noma isiteshi se-stator blanking kufanele ibe nendlela yokusonteka noma indlela yokuzungeza, futhi iphoyinti lokupakisha lihlala lishintsha. ucezu lokubhoboza.Noma zungezisa indawo ukuze ufeze lo msebenzi, ukuze uhlangabezane nezidingo zobuchwepheshe zokuqedela ngokuzenzakalela i-riveting yokunqwabelanisa kanye ne-rotary stacking riveting yokubhoboza kokubunjwa okubili.
2.2.1 Inqubo yokulanyiswa okuzenzakalelayo komgogodla wensimbi yile:
Khipha amaphuzu wokupakisha we-riveting womumo othile wejometri ezingxenyeni ezifanele ze-stator ne-rotor punching izingcezu.Ifomu le-stacking riveting points liboniswa kuMfanekiso 2. Ingxenye engenhla iyimbobo ye-concave, futhi ingxenye engezansi i-convex.Lapho ingxenye ye-convex yesiqeshana sokubhoboza ishumekwe emgodini ogobile wesiqephu esilandelayo sokubhoboza, "ukuphazamiseka" kwakheka ngokwemvelo eringini eqinisayo yokufa okungenalutho ku-die ukuze kuzuzwe inhloso yokuxhumana okusheshayo, njengoba kuboniswe kuMfanekiso. 3.Inqubo yokwenza umgogodla wensimbi ekubunjweni ukwenza ingxenye ye-convex yephuzu lokunqwabelanisa leshidi elingaphezulu ligqigqane nendawo yembobo egobile yephoyinti lokunqwabelanisa leshidi elingezansi ngendlela efanele esiteshini sokubhoboza.Uma ingcindezi ye-punch isetshenziswa, ephansi isebenzisa amandla okusabela akhiqizwa ukungqubuzana phakathi komumo wayo kanye nodonga lwefasi ukuze enze izingcezu ezimbili ze-stack riveted.
2.2.2 Indlela yokulawula yokuqina kwe-lamination core yile:
Lapho inani lama-iron cores linqunywa kusengaphambili, bhoboza amaphuzu okunqwabelanisa ocezu lokugcina oluphontshiwe, ukuze ama-iron cores ahlukaniswe ngokwenani elinqunyiwe lezicucu, njengoba kukhonjisiwe kuMfanekiso 4.Idivayisi yokubala okuzenzakalelayo kanye nokuhlukanisa ihlelwe esakhiweni sesikhunta.
Kukhona umshini wokudonsa ipuleti ku-punch counter, i-plate-pulling iqhutshwa isilinda, isenzo se-cylinder silawulwa yi-valve ye-solenoid, futhi i-valve ye-solenoid yenza ngokuvumelana nemiyalelo ekhishwe ibhokisi lokulawula.Isignali ye-stroke ngayinye ye-punch ifakwa ebhokisini lokulawula.Lapho inombolo ebekiwe yezingcezu ishaywa, ibhokisi lokulawula lizothumela isignali, nge-valve ye-solenoid kanye ne-cylinder yomoya, ipuleti lokupompa lizohamba, ukuze i-punch yokubala ikwazi ukufeza injongo yokubala ukuhlukaniswa.Okusho ukuthi, inhloso yokubhoboza imbobo ye-metering hhayi ukubhoboza imbobo ye-metering ifinyelelwa endaweni ye-riveting stacking yesiqephu sokubhoboza.Ubukhulu be-lamination be-iron core bungasethwa nguwe.Ukwengeza, imbobo ye-shaft yamanye ama-rotor cores iyadingeka ukuba ihlatshwe emigodini ye-shounch ye-2-stage noma ye-3-stage-stage ngenxa yezidingo zesakhiwo sokusekela.
2.2.3 Kunezinhlobo ezimbili zezinhlaka eziyi-core stack riveting:
Eyokuqala uhlobo oluyisitaki esiseduze, okungukuthi, ama-iron cores eqembu le-riveting enqwabelene awadingi ukucindezelwa ngaphandle kwesikhunta, futhi amandla okubopha we-riveting enqwabelene yomgogodla wensimbi angafinyelelwa ngemva kokukhululwa kwesikhunta. .Uhlobo lwesibili uhlobo lwe-semi-close stacking.Kukhona igebe phakathi kwezingqimba zensimbi ezicijile lapho kukhululwa ukufa, futhi ingcindezi eyengeziwe iyadingeka ukuze kuqinisekiswe amandla okubopha.
2.2.4 Isimo kanye nenani le-iron core stack riveting:
Ukukhethwa kwesikhundla sephoyinti le-riveting ye-stacking ye-iron core kufanele kunqunywe ngokusho komumo wejometri wesiqephu sokubhoboza.Ngasikhathi sinye, kucatshangelwa ukusebenza kukazibuthe kagesi kanye nezidingo zokusebenzisa injini, isikhunta kufanele sicabangele ukuthi indawo yesibhakela nokufaka ukufa kwephoyinti lokupakisha le-riveting inokuphazamiseka noma ukuwa.Inkinga yamandla yebanga phakathi kwendawo yembobo ye-punch kanye nonqenqema lwephinikhodi yesitaki e-riveting ejector ehambisanayo.Ukusatshalaliswa kwamaphoyinti e-riveting astakiwe kumongo wensimbi kufanele kube ngama-symmetrical futhi afanayo.Inombolo nosayizi wamaphoyinti okugoqa anqwabelene kufanele kunqunywe ngokuya ngamandla okubopha adingekayo phakathi kwezingqimba zensimbi, futhi inqubo yokukhiqiza isikhunta kufanele icatshangelwe.Isibonelo, uma kukhona i-riveting ye-rotary stacking ye-engeli enkulu phakathi kwama-iron core punches, izidingo zokuhlukanisa ezilinganayo zamaphoyinti okupakisha ama-riveting nazo kufanele zicatshangelwe.Njengoba kuboniswe kuMfanekiso 8.
2.2.5 Ijiyomethri yephoyinti eliyisisekelo le-riveting ithi:
(a) Iphuzu lokuzungeza eliyisitaki, elilungele isakhiwo esiyisitaki sensimbi;
(b) Indawo yokunqwabelana emise okuka-V, ebonakala ngamandla amakhulu okuxhumana phakathi kwezingqimba zensimbi, futhi ifanele isakhiwo esiyisitaki esiseduze kanye nesakhiwo esiyisitaki esicishe sisondele sensimbi;
(c) Indawo yokuphuma emise okuka-L, umumo wephoyinti lokuphuma ngokuvamile usetshenziselwa ukugoqa i-skew ye-rotor core ye-AC motor, futhi ifanele isakhiwo esiyisitaki esiseduze somongo wensimbi;
2.2.6 Ukuphazamiseka kokupakisha amaphuzu:
Amandla okubopha we-core stacking riveting ahlobene nokugxambukela kwephoyinti le-riveting stacking.Njengoba kukhonjisiwe kuMfanekiso 10, umehluko phakathi kwedayamitha yangaphandle D ye-stacking riveting point boss kanye ne-diameter yangaphakathi d (okungukuthi, inani lokuphazanyiswa) kunqunywa ngokushaya ngesibhakela nokupakisha.Igebe lokusika phakathi kwe-punch kanye ne-die endaweni ye-riveting linqunywa, ngakho-ke ukukhetha igebe elifanele kuyingxenye ebalulekile yokuqinisekisa amandla e-core stacking riveting kanye nobunzima bokufaka i-riveting.
2.3 Indlela yokuhlanganisa ye-riveting ezenzakalelayo ye-stator kanye ne-rotor cores yamamotho
3.3.1 I-riveting yokunqwabelanisa okuqondile: ku-rotor blanking noma isinyathelo sokuvala i-stator sepheya yokufa okuqhubekayo, shaya ucezu lokushaya ngokuqondile endaweni engenalutho, lapho ucezu lokubhoboza lupakishwe ngaphansi kwedayizi kanye nedayizi Lapho ungaphakathi kwendandatho yokuqinisa, izingcezu zokubhoboza zihlanganiswe ndawonye yizingxenye eziphumayo ze-stacking riveting esiqeshini ngasinye sokubhoboza.
3.3.2 I-riveting estakiwe nge-skew: zungezisa i-engeli encane phakathi kocezu ngalunye lokubhoboza ku-iron core bese ubeka i-riveting.Le ndlela yokupakisha i-riveting ngokuvamile isetshenziswa ku-rotor core we-AC motor.Inqubo yokubhoboza iwukuthi ngemva kwepunch ngayinye yomshini wokubhoboza (okungukuthi, ngemva kokuba ucezu lokubhoboza luhlatshwe endaweni engenalutho), esinyathelweni esingenalutho se-rotor sokufa okuqhubekayo, i-rotor ivala ukufa, iqinisa indandatho futhi ijikeleze.Idivayisi ejikelezayo eyakhiwe ngomkhono izungeza i-engeli encane, futhi inani lokuzungezisa lingashintshwa futhi lilungiswe, okungukuthi, ngemva kokuba ucezu oluhlabayo lushaywe ngesibhakela, luyapakishwa futhi lugoqwe phezu kwensimbi, bese kuba umgogodla wensimbi ku-rotary. idivayisi izungeziswa nge-engeli encane.
3.3.3 Ukugoqa i-riveting nge-rotary: Ucezu ngalunye lokubhoboza ku-iron core kufanele luzungeziswe nge-engeli ecacisiwe (ngokuvamile i-engeli enkulu) bese i-riveting estakiwe.I-engeli yokuzungezisa phakathi kwezingcezu zokubhoboza ngokuvamile iba ngu-45°, 60°, 72°, 90°, 120°, 180° namanye amafomu okuzungezisa ama-engeli amakhulu, le ndlela yokupakisha i-riveting inganxephezela iphutha lokunqwabelana kwezitaki elibangelwa ukujiya okungalingani. wezinto ezigxotshiwe futhi uthuthukise izakhiwo kazibuthe zenjini.Inqubo yokubhoboza iwukuthi ngemva kokubhoboza ngakunye komshini wokubhoboza (okungukuthi, ngemva kokuba ucezu lokubhoboza luhlatshwe endaweni engenalutho), esinyathelweni esingenalutho sefa eliqhubekayo, lakhiwe ngefa elingenalutho, indandatho yokuqinisa kanye ne umkhono ojikelezayo.Idivayisi ejikelezayo izungezisa i-engeli ecacisiwe, futhi i-engeli eshiwo yokuzungezisa ngakunye kufanele ibe nenembile.Okusho ukuthi, ngemva kokuba ucezu oluhlabayo lukhishiwe, luyapakishwa futhi lugoqeke enkabeni yensimbi, bese umgogodla wensimbi emshinini ojikelezayo ujikeleziswa nge-engeli enqunywe kusengaphambili.Ukuzungezisa lapha kuyinqubo yokubhoboza esekelwe enanini lamaphoyinti ahlabayo ngocezu ngalunye lokubhoboza.Kunezinhlobo ezimbili zesakhiwo ukushayela ukuzungezisa idivayisi rotary ku isikhunta;enye iwukuzungezisa okudluliselwa ukunyakaza kwe-crankshaft ye-punch enesivinini esikhulu, eshayela idivayisi ye-rotary drive ngokusebenzisa amalunga asemhlabeni wonke, ama-flange axhumayo nama-couplings, bese idivayisi ye-rotary drive ishayela isikhunta.Idivayisi ejikelezayo ngaphakathi iyazungezisa.
2.3.4 I-riveting estakiwe ene-rotary twist: Ucezu ngalunye lokubhoboza kumongo wensimbi ludinga ukuzungeziswa nge-engeli eshiwo kanye ne-engeli encane esontekile (ngokuvamile i-engeli enkulu + i-engeli encane) bese i-riveting estakiwe.Indlela ye-riveting isetshenziselwa ukuma kwe-iron core blanking iyisiyingi, ukuzungezisa okukhulu kusetshenziselwa ukunxephezela iphutha lokunqwabelanisa elibangelwa ukushuba okungalingani kwento ebhontshiwe, futhi i-angle encane ye-torsion iwukuzungezisa okudingekayo ekusebenzeni I-AC motor iron core.Inqubo yokubhoboza iyafana neyedlule, ngaphandle kokuthi i-engeli yokuzungeza inkulu futhi ayiyona inombolo ephelele.Njengamanje, ifomu elivamile lesakhiwo sokushayela ukujikeleza kwedivayisi ye-rotary ekubunjeni iqhutshwa yi-servo motor (idinga isilawuli esikhethekile sikagesi).
3.4 Inqubo yokufezekiswa kokunyakaza kwe-torsional kanye nokujikeleza
Ubuchwepheshe Besimanje Besitembu be-Motor Stator kanye ne-Rotor Iron Core Parts
3.5 Indlela yokuphepha yokuzungeza
Njengoba ukufa okuqhubekayo kushaywa ngomshini wokubhoboza ngesivinini esikhulu, ngenxa yesakhiwo sokufa okujikelezayo nge-angle enkulu, uma ukuma okungenalutho kwe-stator ne-rotor kungeyona indilinga, kodwa isikwele noma isimo esikhethekile ngezinyo. ukuma, ukuze kuqinisekiswe ukuthi ngayinye Indawo lapho ifa lesibili elingenalutho lizungeza futhi lihlala lilungile ukuze kuqinisekiswe ukuphepha kwesibhakela esingenalutho kanye nezingxenye zokufa.Indlela yokuphepha ejikelezayo kufanele ihlinzekwe kukufa okuqhubekayo.Izinhlobo zezindlela zokuphepha zokubulala yilezi: indlela yokuphepha yemishini kanye nendlela yokuphepha kagesi.
3.6 Izici zesakhiwo sezitembu zesimanje ziyafa kuma-motor stator nama-rotor cores
Izici eziyinhloko zesakhiwo sokufa okuqhubekayo kwe-stator kanye ne-rotor core ye-motor yilezi:
1. Isikhunta sithatha uhlaka lweziqondiso ezimbili, okungukuthi, izisekelo zesikhunta ezingaphezulu nezingaphansi ziqondiswa izigxobo zomhlahlandlela ezingaphezu kwezine ezinkulu, futhi idivayisi ngayinye yokukhipha kanye nezisekelo zesikhunta ezingenhla nezingaphansi ziqondiswa izigxobo ezine zomhlahlandlela ezincane. ukuqinisekisa ukunemba komhlahlandlela okuthembekile kwesikhunta;
2. Kusukela ekucatshangelweni kobuchwepheshe bokukhiqiza, ukuhlolwa, ukugcinwa nokuhlanganisa, ishidi lesikhunta lithatha i-block kanye nezakhiwo ezihlangene;
3. Ngaphezu kwezinhlaka ezijwayelekile zokufa okuqhubekayo, njengesistimu yomhlahlandlela wesinyathelo, isistimu yokukhipha (okuhlanganisa umzimba oyinhloko we-stripper kanye ne-splipper yohlobo lwe-splipper), uhlelo lomhlahlandlela wezinto ezibonakalayo kanye nesistimu yokuphepha (idivayisi yokuhlonza okungalungile), kukhona Isakhiwo esikhethekile i-progressive die of the motor iron core: okufana nedivaysi yokubala neyokuhlukanisa yokucwenga okuzenzakalelayo kwenkango yensimbi (okungukuthi, idivayisi yesakhiwo sepuleti elidonsayo), isakhiwo sephoyinti lokudonsa lensimbi ebhontshiwe, isakhiwo sephini lokuphuma indawo yokuvala insimbi ewumgogodla kanye nephuzu elihlabayo, ucezu lokubhoboza Isakhiwo sokuqinisa, isisetshenziswa sokusonta noma esiphendukayo, idivayisi yokuphepha yokuphenduka okukhulu, njll. yokuvala nokugoqa;
4. Njengoba izingxenye eziyinhloko ze-progressive die zivame ukusetshenziswa ama-alloys aqinile we-punch kanye ne-die, ngokucabangela izici zokucubungula kanye nentengo yezinto ezibonakalayo, i-punch ithatha isakhiwo esinqunyiwe sohlobo lwepuleti, futhi umgodi wamukela isakhiwo se-mosaic. , elungele ukuhlangana.nokushintshwa.
3. Isimo nokuthuthukiswa kobuchwepheshe besimanje be-die be-stator kanye ne-rotor cores yamamotho
Ubuchwepheshe Besimanje Besitembu be-Motor Stator kanye ne-Rotor Iron Core Parts
Njengamanje, ubuchwepheshe besimanje bokugxiviza be-stator kanye ne-rotor core yemoto yezwe lami buboniswa ikakhulukazi kulezi zici ezilandelayo, futhi izinga lokuklama nokukhiqiza liseduze nezinga lobuchwepheshe lesikhunta esifanayo sangaphandle:
1. Isakhiwo sonke se-motor stator kanye ne-rotor iron core progressive die (okuhlanganisa idivayisi yokuqondisa kabili, idivayisi yokukhipha impahla, idivayisi yomhlahlandlela wezinto ezibonakalayo, idivayisi yomhlahlandlela wesinyathelo, idivayisi yokukhawulela, idivayisi yokuhlonza ukuphepha, njll.);
2. Isakhiwo se-iron core stacking point riveting;
3. Ifa eliqhubekayo lifakwe ubuchwepheshe be-automatic stacking riveting, skewing kanye nobuchwepheshe obuzungezayo;
4. Ukunemba kwe-dimensional kanye nokushesha kwengqikithi yensimbi ebhoboziwe;
5. Ukunemba kokukhiqiza nokunemba kwe-inlay kwezingxenye eziyinhloko kudiyizi eqhubekayo;
6. Izinga lokukhethwa kwezingxenye ezijwayelekile esikhunjeni;
7. Ukukhethwa kwezinto zezingxenye eziyinhloko esikhunjini;
8. Imishini yokucubungula izingxenye eziyinhloko zesikhunta.
Ngokuthuthuka okuqhubekayo kwezinhlobo zezimoto, ukuqamba okusha kanye nokuvuselelwa kwenqubo yokuhlanganisa, izidingo zokunemba kwe-motor iron core ziya ngokuya zikhuphuka, okubeka phambili izidingo eziphakeme zobuchwepheshe zokufa okuqhubekayo kwe-motor iron core.Umkhuba wokuthuthukisa uthi:
1. Ukuqanjwa kabusha kwesakhiwo se-die kufanele kube yindikimba eyinhloko yokuthuthukiswa kobuchwepheshe besimanje be-die for motor stator kanye nama-rotor cores;
2. Izinga eliphelele lesikhunta liyathuthuka ekuqondeni kokunemba okuphezulu nobuchwepheshe obuphezulu;
3. Ukuthuthukiswa okusha kwe-motor stator kanye ne-rotor iron core enobuchwepheshe obukhulu be-slewing ne-twisted oblique riveting;
4. I-stamping die ye-stator kanye ne-rotor core ye-motor ithuthukiswa ekuqondeni kobuchwepheshe bokugxiviza ngezakhiwo eziningi, azikho imiphetho egqagqene, kanye nemiphetho egqagqene kancane;
5. Ngokuthuthukiswa okuqhubekayo kobuchwepheshe bokubhoboza ngokunemba ngesivinini esiphezulu, isikhunta kufanele sifanelekele izidingo zejubane eliphezulu lokubhoboza.
4 Isiphetho
Ngaphezu kwalokho, kufanele futhi kubonakale ukuthi ngaphezu kwemishini yesimanje yokukhiqiza ama-die, okungukuthi, amathuluzi omshini wokwenza imishini ngokunemba, isitembu sesimanje siyafa ukuklama nokukhiqiza i-motor stator kanye nama-rotor cores kumele futhi kube neqembu labasebenzi abanolwazi lokuklama nokukhiqiza.Lokhu ukukhiqizwa kwesikhunta esinembayo.ukhiye.Ngokuthuthuka kwemboni yokukhiqiza, imboni yesikhunta yezwe lami ihambisana ngokushesha nezindinganiso zamazwe ngamazwe, ukuthuthukisa ubuchwepheshe bemikhiqizo yesikhunta kuwumkhuba ongenakugwenywa ekuthuthukisweni kwemboni yokukhiqiza isikhunta, ikakhulukazi ekuthuthukisweni okusheshayo kobuchwepheshe besimanje bokugxiviza, ukuthuthukiswa kwesimanje. ye-motor stator kanye ne-rotor core izingxenye Ubuchwepheshe bokugxiviza buzosetshenziswa kabanzi.
Isikhathi sokuthumela: Jul-05-2022